Technical Information
| Hourly Capacity | 2500-5000 Pieces/Hour |
| Product Length max | 1000x800x800mm |
| Product Width min. | 150x100x5mm |
| maximum speed | 2m/sec |
| weight max | 50kg |
| ambient temperature | -50 – 45ºC |
Driver
| Supply Voltage | 230V,400V / 50Hz,60Hz /3 Phase |
| Engine Type | Servo dc/ac Motor |
Fast and Efficient Product Sorting with Wheel Sorter
Wheel Sorter is an automatic sorting system that allows products to be routed quickly, safely and accurately in warehouses, logistics, e-commerce and production lines. Thanks to the wheeled guidance structure, the products are transferred to the designated exit points in a controlled manner.
This system reduces operation time and helps business processes proceed more regularly, especially in businesses with high product flow. By reducing the need for manual sorting, the error rate decreases and employee productivity increases.
KOAL Wheel Sort solution offers effective automation support in warehouse and production operations with its flexible structure that can adapt to different product types.
What is Wheel Sorter?
Wheel Sorter is an automatic sorting system that allows the products to be transferred to different directions with a rotating wheel mechanism while moving on the conveyor line. As the products move through the system, they are identified through sensors or control software and directed to the correct exit point.
This structure allows the products to be separated quickly and regularly. It provides effective results especially in operations where parcels, boxes, packages and similar products need to be transferred to different lines.
The wheeled sorter system provides a significant advantage in busy shipping processes as it can operate without interrupting the product flow.
Areas of Use
Wheel Sorter can be used in many industries where the need for product orientation and sorting is intense. Thanks to its flexible structure, it can be easily integrated into different operations.
The main areas of use are:
- E-commerce order preparation centers
- Logistics and cargo operations
- Warehouse management systems
- Post-production shipping lines
- Automotive sub-industry operations
- Part assembly and sorting processes
- Retail distribution centers
- Package and parcel sorting lines
Automatic sorter solutions used in these areas ensure that the products reach the correct lines in a shorter time. Thus, businesses have a faster, more organized and controlled operating structure.
How Does the System Work?
The products are detected by the system after they enter the conveyor line. Thanks to barcode reader, sensor or software integration, it is determined which exit point the product will be directed to.
Then, the wheeled guidance mechanism is activated and the product is transferred to the relevant line. Since this process proceeds automatically, the need for manual intervention is reduced.
The operating logic of the system consists of the following steps:
- The product is taken to the conveyor line
- Identification is made with barcode or sensor
- Control software determines the orientation of the product
- The wheeled mechanism transfers the product to the relevant outlet
- The product advances safely on the correct line
This automation structure saves time, especially in high volume operations.
Advantages of Using Wheel Sorter
Wheel Sorter provides businesses with speed, accuracy, security and cost advantages. It creates a much more efficient process than manual separation in facilities with intense product flow.
Productivity Increase
The automatic sorting system shortens processing times and helps the production or shipping line move faster. Automatic transfer of products through the system instead of manually routing them speeds up the operation process.
Decrease in Error Rate
Thanks to sensor and software-supported guidance, products are transferred to the correct exit points. This reduces errors caused by misshipment, product mix-up and manual processing.
Easy to Use
The system can be easily managed thanks to its user-friendly control structure. Operators can follow the product flow, keep routing processes under control and provide rapid intervention when necessary.
Flexible Integration
The wheeled sorter system can be integrated into existing conveyor lines and warehouse automation structures. In this way, businesses can create a more efficient separation process without completely changing their existing operations.
Technical Specifications
Wheel Sorter is designed for long-term use with its durable material structure and high-speed operating principle. The system can be customized according to the product structure and capacity needs of the business.
Highlighted technical features:
- High speed product orientation
- Durable body and mechanical structure
- Energy efficient operating principle
- automatic control system
- Integration into existing conveyor lines
- Design compatible with different product types
- low maintenance
- Structure suitable for continuous operations
These features make the system a powerful option among warehouse sorting solutions.
Economic Benefits
Automated product sorting systems not only increase operational speed; It also contributes to reducing operating costs. Overall operational efficiency increases thanks to fewer manual processes, fewer errors and more streamlined product flow.
The main economic benefits are:
- Reduces labor costs
- Optimizes production and shipping lines
- Balances energy consumption
- Reduces losses due to misdirection
- Makes product flow more planned
- Allows more product to be processed in less time
Especially in busy facilities, these advantages can positively affect the return on investment time.
What to Consider When Choosing a System?
In order to choose the right sorting system, the product structure of the enterprise, daily transaction volume and current operation order should be analyzed in detail.
Product Type
The size, weight, packaging structure and surface properties of the products to be transported should be taken into account. The appropriate routing structure should be determined for different product groups such as parcels, boxes or packages.
Capacity Requirement
Daily product number and hourly processing intensity are important in system selection. A solution with insufficient capacity can create a bottleneck as the operation progresses.
Integration Structure
The system must be compatible with the existing conveyor line, barcode reader, warehouse management software or automation infrastructure. Correct integration is critical for efficient use.
Maintenance and Technical Support
For long-term use, ease of maintenance and technical service support should also be evaluated. Performance is maintained for longer in systems with regular maintenance.
You can contact us via our contact page to get detailed information about the specific solution for your project.
Increase Your Operational Efficiency
Wheel Sorter is an effective solution for businesses that want to make their product sorting processes faster, safer and more controlled. Thanks to its flexible structure, it can be used in different sectors and customized according to the needs of the business.
When planned correctly, this system; It accelerates product flow, reduces employee load, reduces the error rate and ensures that shipping processes proceed more regularly.
