Sorter Systems

Roll-on Sorter

Roll-on Sorter is an efficient conveyor solution that accelerates the product sorting process in warehouse, logistics and production lines.

Hourly Capacity
1600-2400 Pieces/Hour
length min
1000mm
length max
14000mm
width min
100mm
Roll-on Sorter
Made in GebzeKOAL

Technical Information

Hourly Capacity 1600-2400 Pieces/Hour
length min 1000mm
length max 14000mm
width min 100mm
width max 1000mm
weight max 35kg
ambient temperature -50 – 45ºC

Driver

Supply Voltage 230V,400V / 50Hz,60Hz /3 Phase
Electric Power Max. 3 kW
Engine Type Servo/Ac Motor

Roll-on Sorter is a modern sorting system that enables products to be directed accurately, quickly, safely and in a controlled manner in warehouse, logistics, production and e-commerce operations. Especially in businesses with intense package flow, manual sorting processes can lead to loss of time, staff density and increased error rates. This system ensures that the operation proceeds more regularly by helping to automatically transfer the products to the designated exit points.

Roll-on Sorter Usage Areas

Roll-on Sorter is preferred to increase efficiency in all businesses with intense product flow. The system saves time and minimizes operational errors by ensuring the correct orientation of the products. It is widely used in e-commerce, manufacturing and logistics sectors.

  • Order sorting processes in e-commerce warehouses
  • Package routing at cargo centers
  • Product transfer in production lines
  • Shipment preparation in distribution centers
  • In-warehouse product flow management
Roll-On Sorter

Roll-on Sorter Advantages

Roll-on Sorter systems are among the important solutions that increase the operational performance of businesses. When designed correctly, it provides cost advantage in the long term and reduces labor need.

  • Reduces manual labor
  • Increases product flow rate
  • Reduces error rate
  • Provides more organized warehouse management
  • Supports operational continuity

Roll-on Sorter Selection Criteria

The most important factors to consider when choosing Roll-on Sorter are; product features, capacity needs and the current structure of the facility. Wrong system selection can reduce operational efficiency and lead to additional costs.

Product Features

The size, weight and surface structure of the products to be transported directly affect the system selection. Different solutions may be required for small packages and large parcels.

Capacity Planning

The hourly product carrying capacity of the system must suit the needs of the business. While insufficient capacity creates a bottleneck, excessive capacity creates unnecessary costs.

Efficiency in Warehouse and Logistics

Using Roll-on Sorter ensures that in-warehouse operations proceed more planned and faster. By directing the products to the right point, shipping times are shortened and customer satisfaction increases.

You can contact us on our website to get detailed information or to have a system planning.

Technical Structure and Durability

Roll-on Sorter systems are manufactured from durable materials and designed to suit intense working conditions. Regular maintenance is recommended for long-lasting use.

Maintenance Processes

Periodic maintenance is of great importance for the efficient operation of the system. Motor, roller and sensor checks should be performed regularly.

Checklist

  • Wear control of roller systems
  • Inspection of engine and transmission equipment
  • Sensor cleaning and tests
  • Checking electrical connections
  • General line cleaning

Projecting Process

Correct planning in Roll-on Sorter projects directly affects the success of the system. Area dimensions, product flow and operator placement should be analyzed in detail.

Frequently asked questions

Common questions about Roll-on Sorter

What is Roll-on Sorter?

It is a conveyor system that allows products to be automatically directed to different lines.

In which sectors is it used?

It is widely used in logistics, e-commerce, production and warehousing.

Does it require maintenance?

Yes, regular maintenance ensures long-lasting operation of the system.

Can it be integrated into the existing system?

With correct engineering work, it can be easily integrated into existing lines.

Does it provide efficiency?

Yes, it reduces labor and increases product flow rate.

Comparison

Compare with other sorter types

Sorter type Capacity (items/hour) Max. weight Max. item size Link
Cross Belt Sorter 8.000–14.000 35 kg 600×400×380 mm View →
Tilt Tray Sorter 6.000–12.000 35 kg 600×400×380 mm View →
Wheel Sorter 2.500–5.000 50 kg 1000×800×800 mm View →
Narrow Belt Sorter 1.800–2.750 50 kg 900×600×600 mm View →
Roll-on Sorter 1.600–2.400 35 kg — View →
From the same family

Other solutions

Narrow Belt Sorter

Sorts parcels and boxes quickly, accurately and efficiently with its narrow-belt design.

Quote

Get a quote for Roll-on Sorter

Share your parcels per hour, number of exits and floor dimensions; we'll come back with a preliminary layout and budget range.

  • Needs analysis and preliminary layout
  • Manufacturing at our own plant in Gebze
  • Installation and commissioning
  • 24/7 technical service