Tilt Tray Sorter

Technical Information

Tilt Tray Sorter is an advanced sorter solution that enables fast, accurate and systematic sorting of products in warehouse automation and logistics processes. Increasing order volume, especially in the e-commerce and cargo sectors, has made manual sorting methods insufficient. This system, which comes into play at this point, significantly increases operational efficiency by automatically directing products to the correct exit points. Thanks to the tiltable trays on the constantly moving conveyor line, the products are released in a controlled manner when they reach the targeted point.

Working Principle

The basis of this system is automatic recognition and guidance technology. Products are identified at the point of entry via barcode readers or sensors. The obtained data is transferred to the software and it is determined which output channel the product will be directed to. While carrier trays carry the products along the line, when the right point is reached, the tray tilts at a certain angle and allows the product to be deposited in the relevant area.

Tilt Tray Sorter offers high speed and accuracy in this process, minimizing human intervention. Thus, both time is saved and the error rate decreases significantly.

Basic steps of the system

• Identification of the product upon entry into the system
• Determination of target point by software
• Tray moves along the line with the product
• Tilting the tray at the right point
• Dropping the product into the relevant exit channel

Areas of Use

This technology is actively used in many sectors with intense product flow. It provides a great advantage especially for businesses that require fast shipping. Correct sorting of products is an important factor that directly affects customer satisfaction.

Companies that offer automation solutions, such as koalmakine, offer special solutions to the needs of businesses by developing systems suitable for different sectors.

Common uses

• E-commerce warehouses
• Cargo and logistics centers
• Retail distribution points
• Food and fast moving consumer goods warehouses
• Textile and accessory logistics

Tilt Tray Sorter helps reduce labor costs while increasing operation speed in these areas.

Advantages

The advantages offered by this system are among the important factors that increase the competitiveness of businesses. It offers a more efficient process by replacing manual methods, especially in high-volume operations.

Featured benefits

• High speed product separation
• Low error rate
• Labor saving
• Modular and expandable structure
• Adaptability to different product types

Thanks to Tilt Tray Sorter, businesses can process more orders in less time. This provides a great advantage, especially during busy periods.

System Selection and Planning

Choosing the right system is critical to long-term performance. Investments made without correctly analyzing the needs of the business may be inefficient. Therefore, capacity, product variety and space usage should be evaluated in detail.

Things to consider

• Daily trading volume
• Product dimensions and weights
• Warehouse area and layout
• Software integration
• Maintenance and service support

Installation Process

The installation phase is very important for the efficient operation of the system. First, a facility analysis is performed and an appropriate layout plan is created. Mechanical installation and software integration are then performed. After the testing process, the system begins to be used actively.

When installed correctly, Tilt Tray Sorter can operate smoothly for many years. Therefore, it is of great importance to work with expert teams.

Installation steps

• Needs analysis
• System design
• Assembly operations
• Software integration
• Testing and commissioning

Efficiency and Return on Investment

Although the initial investment cost may seem high, it pays off in the long run thanks to the advantages it provides. Labor saving, increased speed and reduced error rate make a significant contribution to businesses.

Thanks to the use of Tilt Tray Sorter, more work can be done with fewer personnel. This increases the overall efficiency of the business.