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The KOAL solution family

Solutions

Sorter, conveyor, AS-RS and lift solutions for transport, storage and sorting; one team, one project.

End-to-end intralogistics

We plan your intralogistics process as a whole.

Material flow in warehouses and plants depends on receiving, transport, storage, sorting and shipping working together. Speeding up one point can create a backlog at the next station.

That is why we start by examining your current flow, product characteristics and growth needs. The KOAL solution family offers options to handle these steps within a single project.

  1. 01 Receiving Conveyor
  2. 02 Transport Conveyor
  3. 03 Storage AS-RS · Lift
  4. 04 Sorting Sorter
  5. 05 Shipping Telescopic
Identification and sorting

Sorter Systems

Sorter systems route items to their destination exits automatically. In parcel and e-commerce operations, sorting by route, region or order is assessed. Parcel sizes, peak hourly flow and the number of destinations determine the right sorter technology; barcode and software integration requirements are defined at the start of the project.

Sorter Systems Which sorter suits you?

Tilt Tray Sorter

Fast, accurate sorting in warehouses and distribution centres with tilting trays.

Cross Belt Sorter

High-speed, precise sorting thanks to a small belt on every carrier.

Roll-on Sorter

A roller sorter that speeds up sorting in warehouse, logistics and production lines.

Narrow Belt Sorter

Sorts parcels and boxes quickly, accurately and efficiently with its narrow-belt design.

Transport and line connections

Conveyors

Conveyor systems move items between stations. Belt, roller, modular belt, chain, telescopic and accordion conveyors are chosen according to the item's base, load and working area. Curve and merge modules are used to arrange the plant layout and flow merges.

Conveyors

Telescopic Conveyors

Speed, safety and labour savings when loading and unloading trucks, trailers and containers.

Curve Conveyors

Changes line direction in tight spaces while keeping the flow uninterrupted.

Merge Conveyor

Simplifies the layout by merging several lines into a single flow.

Storage and level-to-level transfer

Use your space vertically

01

AS-RS Mini Load Systems

Considered for automated storage and retrieval. Storage unit sizes, transaction frequency and your current warehouse management process shape the design.

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02

Crate & Pallet Lifts

Helps plan load transfer between levels. Load characteristics, number of stops and the infeed/outfeed layout are handled per project.

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From survey to commissioning

New investments and upgrades to existing lines alike

In the project meeting we go over current issues, daily and peak hourly flow, product variety and the site plan. Then suitable equipment, layout, automation scope and site conditions are assessed.

Planning maintenance access and service needs after commissioning makes the system easier to operate.

  1. 01

    Needs analysis

    Together we define your product profile, hourly capacity and floor dimensions.

  2. 02

    Design and layout

    We present the system choice and line layout with engineering drawings.

  3. 03

    Manufacturing

    We build the equipment at our plant in Gebze.

  4. 04

    Installation and integration

    On-site assembly, WMS and barcode integration, testing.

  5. 05

    Technical service

    Maintenance, spare parts and breakdown support.

References

Brands that run on our lines

9+ We have delivered sorter and conveyor solutions to companies in parcel, aviation, e-commerce and automotive.

Solution consultation

Let's work out which solution suits you.

Send us your item sizes, weight range and target operation; we'll assess the right transport, sorting or storage approach together.

Tell Us About Your Project